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What Paper is Used to Make Gable Boxes?

What Paper is Used to Make Gable Boxes? blog cover: Several kraft gable boxes on a green surface, with Christmas decorations and treats like candy canes and chocolates, along with a reindeer figure in the background.
Discover the best papers for gable boxes and learn how to fold them with our step-by-step guide. Enhance your packaging with durable, eco-friendly, and customizable options.

Gable boxes are a popular choice in the packaging industry due to their unique design and versatility. They are widely used for various applications, including food packaging, gift boxes, and retail packaging. One of the critical factors that contribute to the functionality and appeal of gable boxes is the type of paper used in their construction. In this article, we will delve into the different types of paper used to make gable boxes, their characteristics, and why they are chosen for this purpose.

1. Kraft Paper


  • Strength and Durability: Kraft paper is renowned for its high tensile strength, making it an ideal material for packaging that requires durability.
  • Eco-Friendliness: It is made from natural wood pulp and is biodegradable, recyclable, and compostable, which makes it an environmentally friendly option.
  • Versatility: Kraft paper can be easily customized with various printing techniques, making it suitable for branding and marketing purposes.


Kraft paper is commonly used for gable boxes intended for food packaging, gift boxes, and other retail products that require sturdy and eco-friendly packaging solutions.

2. Corrugated Paperboard


  • Structural Integrity: Corrugated paperboard consists of a fluted corrugated sheet sandwiched between two flat linerboards, providing excellent cushioning and protection.
  • Lightweight: Despite its strength, corrugated paperboard is lightweight, making it cost-effective for shipping and handling.
  • Recyclability: Like Kraft paper, corrugated paperboard is also recyclable and often made from recycled materials.


Corrugated paperboard is ideal for gable boxes that need to protect fragile items during transportation. It is widely used in the e-commerce industry and for packaging heavier products.

3. Solid Bleached Sulfate (SBS) Paperboard


  • Smooth Surface: SBS paperboard offers a smooth, white surface that is perfect for high-quality printing and finishing, enhancing the visual appeal of the gable boxes.
  • Strength: It provides good strength and rigidity, ensuring the box maintains its shape and protects its contents.
  • FDA Approved: SBS paperboard is often used for food packaging because it is FDA-approved for direct food contact.


Gable boxes made from SBS paperboard are commonly used in the food and beverage industry, especially for premium products that benefit from superior print quality and aesthetics.

4. Clay Coated News Back (CCNB) Paperboard


  • Cost-Effective: CCNB paperboard is an economical option for packaging, as it is made from recycled fibers.
  • Printability: The clay coating on one side provides a smooth surface for printing, while the grey back offers good structural support.
  • Recyclable: It is also recyclable, aligning with the growing demand for sustainable packaging options.


CCNB paperboard is often used for gable boxes in the retail sector, where cost efficiency is crucial, and there is a need for effective branding through printing.

5. White Line Chipboard (WLC)


  • Recycled Content: WLC is made from recycled paper and offers a cost-effective and sustainable packaging solution.
  • Print Surface: It provides a decent print surface for branding and promotional purposes.
  • Versatility: WLC can be used for a variety of packaging needs, balancing strength and aesthetics.


Gable boxes made from WLC are used across different industries, from food and beverage to electronics and cosmetics, where both cost and environmental considerations are important.

6. Bonus: How to Fold a Gable Box

  • Step 1: Pre-Folding Checks

Most gable boxes come with pre-scored lines. Check these lines to understand where you need to fold.

  • Step 2: Folding the Main Body

Shape the flat paper bord to a rughly three-dimensional box

  • Step 3: Folding the Bottom Flaps

Fold the bottom flaps inward. Usually, there are four flaps: two larger flaps and two smaller ones. According to itself's lock structure, fold the smaller flaps in first, followed by one of the larger flaps.

  • Step 4: Fold the Top Flaps

Move to the top section of the box. Fold the top flaps along the score lines. These flaps will create the distinctive gable shape and the handle.

  • Step 5: Creating the Handles

Most gable boxes have two handle sections that interlock. Fold each handle section upward along the score lines. Bring the handles together, aligning the slots or tabs designed to interlock them. Secure them in place by sliding the tabs into the slots.

  • Step 6: Final Adjustments

Check for Stability: Ensure the box is stable and all flaps are securely in place. Adjust any folds if necessary to ensure the box stands upright and the handle is firm.

Inspect for Gaps: Inspect the box for any gaps or loose areas. Apply additional adhesive if needed to reinforce any weak points.


The choice of paper used to make gable boxes significantly impacts their functionality, appearance, and environmental footprint. Kraft paper, corrugated paperboard, SBS paperboard, CCNB paperboard, and WLC each offer unique advantages that cater to different packaging needs. By selecting the appropriate type of paper, businesses can ensure that their gable boxes not only protect and present their products effectively but also align with sustainability goals and enhance brand image.

Understanding these materials' characteristics and applications helps companies make informed decisions, ultimately contributing to the success of their packaging strategies. Whether prioritizing strength, print quality, or environmental impact, there is a paper type suited to every gable box requirement.